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Lunch / Sausage Roll: The Ultimate Guide to Baking Perfection

Sausage Roll: The Ultimate Guide to Baking Perfection

July 3, 2025 by BrooklynLunch

Sausage roll, oh, the very words conjure up images of flaky pastry and savory, seasoned meat. Have you ever bitten into a perfectly baked sausage roll, the buttery crust shattering in your mouth, giving way to a juicy, flavorful filling? It’s an experience that’s both comforting and utterly satisfying, and today, I’m thrilled to share my foolproof recipe for creating these delightful treats at home.

The humble sausage roll boasts a surprisingly rich history, with roots tracing back to 19th-century England. Originally a popular street food, it provided a convenient and affordable meal for the working class. Over time, it has evolved from a simple snack to a beloved staple at parties, picnics, and even elegant afternoon teas. Its enduring appeal lies in its simplicity and versatility. You can customize the filling with different herbs, spices, and even cheeses to create your own signature sausage roll masterpiece.

But what is it about the sausage roll that makes it so irresistible? For many, it’s the perfect combination of textures – the crisp, flaky pastry contrasting beautifully with the tender, savory sausage meat. Others appreciate its convenience; it’s a portable and satisfying snack that can be enjoyed hot or cold. And let’s not forget the flavor! The blend of seasoned meat, often enhanced with herbs like sage and thyme, creates a taste that is both comforting and incredibly delicious. So, let’s get baking and create some magic in the kitchen!

Sausage roll this Recipe

Ingredients:

  • For the Puff Pastry:
    • 500g strong white bread flour, plus extra for dusting
    • 500g cold unsalted butter, cubed
    • 280ml ice-cold water
    • 1 tsp salt
  • For the Sausage Filling:
    • 800g good quality pork sausage meat (about 8 sausages, casings removed)
    • 1 medium onion, finely chopped
    • 2 cloves garlic, minced
    • 1 tbsp fresh sage, finely chopped
    • 1 tbsp fresh thyme, finely chopped
    • 1 tsp ground nutmeg
    • 1/2 tsp ground mace (optional, but adds a lovely flavour)
    • 1/4 tsp cayenne pepper (optional, for a little kick)
    • Salt and freshly ground black pepper to taste
    • 1 tbsp olive oil
    • 1 apple, peeled, cored, and finely grated (adds moisture and sweetness)
    • 50g breadcrumbs (optional, if the mixture seems too wet)
  • For the Egg Wash:
    • 1 large egg, beaten
    • 1 tbsp milk
  • Optional Toppings:
    • Sesame seeds
    • Poppy seeds
    • Nigella seeds

Making the Puff Pastry (Rough Puff Method):

Okay, let’s tackle the puff pastry first. Don’t be intimidated! This is a “rough puff” pastry, which is much easier than the classic version. It still gives you those lovely flaky layers, but with less fuss.

  1. Combine Dry Ingredients: In a large bowl, sift together the flour and salt. This helps to aerate the flour and ensures the salt is evenly distributed.
  2. Add the Butter: Add the cubed cold butter to the flour mixture. The key here is to keep the butter cold! If it gets too warm, it will melt into the flour, and you won’t get those distinct layers.
  3. Rub in the Butter (Partially): Using your fingertips, lightly rub the butter into the flour. You don’t want to completely incorporate the butter; you want to leave some visible chunks of butter throughout the mixture. These chunks will create the layers as the pastry bakes. Aim for a mixture that resembles coarse breadcrumbs with some pea-sized pieces of butter remaining.
  4. Add the Water: Gradually add the ice-cold water, mixing with a palette knife or your hands until the dough just comes together. Be careful not to overmix! You want a shaggy dough, not a smooth one.
  5. Form a Rectangle: Turn the dough out onto a lightly floured surface. Gently form it into a rectangle, about 1 inch thick.
  6. The First Turn: Lightly flour the surface and the rolling pin. Roll the rectangle out to about three times its original length. Fold the top third of the dough down to the center, and then fold the bottom third up and over the top, like folding a letter. This is called a “single turn.”
  7. Wrap and Chill: Wrap the dough tightly in plastic wrap and chill in the refrigerator for at least 30 minutes. This allows the gluten to relax and the butter to firm up again.
  8. Repeat the Turns: After 30 minutes, remove the dough from the refrigerator. Place it on a lightly floured surface, with the short end facing you. Repeat the rolling, folding, and chilling process three more times, for a total of four single turns. Remember to chill the dough for at least 30 minutes between each turn. This is crucial for developing those beautiful layers.
  9. Final Chill: After the fourth turn, wrap the dough tightly in plastic wrap and chill in the refrigerator for at least 2 hours, or preferably overnight. This allows the dough to fully relax and makes it easier to work with.

Preparing the Sausage Filling:

While the pastry is chilling (or if you’re using store-bought pastry), let’s get the sausage filling ready. This is where you can really get creative and add your own personal touch!

  1. Sauté the Aromatics: Heat the olive oil in a large skillet over medium heat. Add the chopped onion and cook until softened and translucent, about 5-7 minutes. Add the minced garlic and cook for another minute until fragrant. Be careful not to burn the garlic!
  2. Combine the Filling Ingredients: In a large bowl, combine the sausage meat, sautéed onion and garlic mixture, chopped sage, chopped thyme, ground nutmeg, ground mace (if using), cayenne pepper (if using), salt, and pepper. Add the grated apple and breadcrumbs (if using).
  3. Mix Well: Using your hands or a wooden spoon, mix all the ingredients together until well combined. Be careful not to overmix, as this can make the sausage filling tough.
  4. Taste and Adjust Seasoning: Take a small amount of the sausage mixture and cook it in a pan to check the seasoning. Adjust the salt, pepper, and other spices to your liking. This is your chance to make sure the filling is perfectly seasoned to your taste!
  5. Chill the Filling: Cover the bowl with plastic wrap and chill the sausage filling in the refrigerator for at least 30 minutes. This will help the flavors meld together and make the filling easier to work with.

Assembling and Baking the Sausage Rolls:

Now for the fun part – putting it all together and baking those delicious sausage rolls!

  1. Preheat the Oven: Preheat your oven to 200°C (400°F, Gas Mark 6). Line a baking sheet with parchment paper.
  2. Roll Out the Pastry: Remove the puff pastry from the refrigerator. On a lightly floured surface, roll out the pastry to a rectangle about 1/8 inch thick. The size will depend on how large you want your sausage rolls to be.
  3. Cut the Pastry: Using a sharp knife or pizza cutter, cut the pastry rectangle in half lengthwise.
  4. Add the Sausage Filling: Divide the sausage filling in half. Shape each half into a long log. Place one log of sausage filling down the center of each strip of pastry.
  5. Seal the Sausage Rolls: Brush one edge of the pastry with the beaten egg wash. Fold the other side of the pastry over the sausage filling, overlapping the egg-washed edge. Press down firmly to seal the seam. You can use a fork to crimp the edges for a decorative touch and to ensure a good seal.
  6. Cut into Individual Rolls: Cut the long sausage rolls into individual rolls, about 4-5 inches long.
  7. Place on Baking Sheet: Place the sausage rolls on the prepared baking sheet, leaving some space between each roll.
  8. Egg Wash and Score: Brush the tops of the sausage rolls with the remaining egg wash. Using a sharp knife, score the tops of the sausage rolls a few times. This allows steam to escape during baking and prevents the pastry from bursting.
  9. Add Toppings (Optional): Sprinkle the sausage rolls with sesame seeds, poppy seeds, or nigella seeds, if desired.
  10. Bake: Bake in the preheated oven for 20-25 minutes, or until the pastry is golden brown and the sausage filling is cooked through.
  11. Cool and Serve: Remove the sausage rolls from the oven and let them cool on the baking sheet for a few minutes before transferring them to a wire rack to cool completely. Serve warm or at room temperature. They are delicious on their own or with your favorite dipping sauce, such as ketchup, brown sauce, or chutney.

Tips for Perfect Sausage Rolls:

  • Keep everything cold! Cold butter is essential for flaky puff pastry.
  • Don’t overmix the dough or the sausage filling. Overmixing can result in tough pastry and sausage.
  • Chill the dough and filling before assembling. This makes them easier to work with.
  • Score the tops of the sausage rolls before baking. This prevents the pastry from bursting.
  • Use good quality sausage meat. The better the sausage, the better the sausage rolls!
  • Experiment with different fillings. Try adding different herbs, spices, or vegetables to the sausage filling.
  • Make ahead of time. You can assemble the sausage rolls ahead of time and store them in the refrigerator until ready to bake. You can also freeze baked sausage rolls for up to 3 months. Reheat them in the oven until warmed through.
Variations:

Sausage roll

Conclusion:

So there you have it! This isn’t just any sausage roll recipe; it’s a passport to flaky, savory perfection, a guaranteed crowd-pleaser, and a surefire way to impress even the most discerning palates. I truly believe that once you’ve tasted these homemade sausage rolls, you’ll never go back to the store-bought variety. The combination of the rich, seasoned sausage filling and the buttery, golden-brown pastry is simply irresistible.

But why is this recipe a must-try? It’s all about the flavor and the experience. From the satisfying crunch of the first bite to the savory explosion of the filling, every element is designed to delight. Plus, making these sausage rolls from scratch is surprisingly easy and incredibly rewarding. You get to control the ingredients, ensuring the highest quality and tailoring the flavors to your exact preferences. Forget bland, mass-produced snacks; these are sausage rolls with soul!

And the best part? The possibilities are endless! While the recipe I’ve shared is a fantastic starting point, feel free to get creative with your fillings. Consider adding some finely chopped apples and sage for a more autumnal flavor profile. Or, for a spicy kick, incorporate some chorizo and a pinch of chili flakes. If you’re a vegetarian, you can easily substitute the sausage with a plant-based alternative or a mixture of lentils, vegetables, and herbs. The pastry also lends itself well to experimentation. Try brushing it with a garlic butter before baking for an extra layer of flavor, or sprinkle some sesame seeds on top for added texture and visual appeal.

Serving suggestions? Oh, where do I even begin? These sausage rolls are perfect as a snack, a light lunch, or even as part of a larger buffet spread. Serve them warm with a dollop of your favorite chutney or relish. They’re also fantastic with a side of creamy mashed potatoes or a fresh green salad. For a more sophisticated presentation, slice them into smaller pieces and arrange them on a platter with some dipping sauces. And don’t forget the drinks! A crisp cider or a refreshing glass of lemonade pairs perfectly with the savory richness of the sausage rolls.

Variations to Explore:

* Spicy Chorizo Sausage Rolls: Add diced chorizo and a pinch of chili flakes to the sausage mixture.
* Apple and Sage Sausage Rolls: Incorporate finely chopped apples and fresh sage for a sweet and savory twist.
* Vegetarian Sausage Rolls: Substitute the sausage with a plant-based alternative or a mixture of lentils, vegetables, and herbs.
* Cheese and Onion Sausage Rolls: Mix grated cheddar cheese and caramelized onions into the sausage filling.
* Breakfast Sausage Rolls: Use breakfast sausage and add a scrambled egg mixture for a hearty morning treat.

I’m so excited for you to try this recipe and experience the joy of homemade sausage rolls for yourself. I promise, you won’t be disappointed! So, gather your ingredients, preheat your oven, and get ready to embark on a culinary adventure.

I truly believe that this sausage roll recipe will become a staple in your kitchen. Once you’ve mastered the basic technique, you can experiment with different fillings and flavors to create your own signature version.

Now, it’s your turn! I can’t wait to hear about your experience making these sausage rolls. Did you try any of the variations I suggested? Did you come up with your own unique twist? Please share your photos and comments below. Let’s create a community of sausage roll enthusiasts and inspire each other with our culinary creations! Happy baking!


Sausage Roll: The Ultimate Guide to Baking Perfection

Flaky, homemade sausage rolls filled with savory pork, herbs, and a hint of apple. Perfect for brunch, lunch, or a delicious snack!

Prep Time45 minutes
Cook Time20 minutes
Total Time180 minutes
Category: Lunch
Yield: 12-16 sausage rolls
Save This Recipe

Ingredients

  • 500g strong white bread flour, plus extra for dusting
  • 500g cold unsalted butter, cubed
  • 280ml ice-cold water
  • 1 tsp salt
  • 800g good quality pork sausage meat (about 8 sausages, casings removed)
  • 1 medium onion, finely chopped
  • 2 cloves garlic, minced
  • 1 tbsp fresh sage, finely chopped
  • 1 tbsp fresh thyme, finely chopped
  • 1 tsp ground nutmeg
  • 1/2 tsp ground mace (optional, but adds a lovely flavour)
  • 1/4 tsp cayenne pepper (optional, for a little kick)
  • Salt and freshly ground black pepper to taste
  • 1 tbsp olive oil
  • 1 apple, peeled, cored, and finely grated (adds moisture and sweetness)
  • 50g breadcrumbs (optional, if the mixture seems too wet)
  • 1 large egg, beaten
  • 1 tbsp milk
  • Sesame seeds
  • Poppy seeds
  • Nigella seeds

Instructions

  1. In a large bowl, sift together the flour and salt.
  2. Add the cubed cold butter to the flour mixture.
  3. Using your fingertips, lightly rub the butter into the flour. Aim for a mixture that resembles coarse breadcrumbs with some pea-sized pieces of butter remaining.
  4. Gradually add the ice-cold water, mixing with a palette knife or your hands until the dough just comes together.
  5. Turn the dough out onto a lightly floured surface. Gently form it into a rectangle, about 1 inch thick.
  6. Lightly flour the surface and the rolling pin. Roll the rectangle out to about three times its original length. Fold the top third of the dough down to the center, and then fold the bottom third up and over the top, like folding a letter. This is called a “single turn.”
  7. Wrap the dough tightly in plastic wrap and chill in the refrigerator for at least 30 minutes.
  8. After 30 minutes, remove the dough from the refrigerator. Place it on a lightly floured surface, with the short end facing you. Repeat the rolling, folding, and chilling process three more times, for a total of four single turns. Remember to chill the dough for at least 30 minutes between each turn.
  9. After the fourth turn, wrap the dough tightly in plastic wrap and chill in the refrigerator for at least 2 hours, or preferably overnight.
  10. Heat the olive oil in a large skillet over medium heat. Add the chopped onion and cook until softened and translucent, about 5-7 minutes. Add the minced garlic and cook for another minute until fragrant.
  11. In a large bowl, combine the sausage meat, sautéed onion and garlic mixture, chopped sage, chopped thyme, ground nutmeg, ground mace (if using), cayenne pepper (if using), salt, and pepper. Add the grated apple and breadcrumbs (if using).
  12. Using your hands or a wooden spoon, mix all the ingredients together until well combined.
  13. Take a small amount of the sausage mixture and cook it in a pan to check the seasoning. Adjust the salt, pepper, and other spices to your liking.
  14. Cover the bowl with plastic wrap and chill the sausage filling in the refrigerator for at least 30 minutes.
  15. Preheat your oven to 200°C (400°F, Gas Mark 6). Line a baking sheet with parchment paper.
  16. Remove the puff pastry from the refrigerator. On a lightly floured surface, roll out the pastry to a rectangle about 1/8 inch thick. The size will depend on how large you want your sausage rolls to be.
  17. Using a sharp knife or pizza cutter, cut the pastry rectangle in half lengthwise.
  18. Divide the sausage filling in half. Shape each half into a long log. Place one log of sausage filling down the center of each strip of pastry.
  19. Brush one edge of the pastry with the beaten egg wash. Fold the other side of the pastry over the sausage filling, overlapping the egg-washed edge. Press down firmly to seal the seam. You can use a fork to crimp the edges for a decorative touch and to ensure a good seal.
  20. Cut the long sausage rolls into individual rolls, about 4-5 inches long.
  21. Place the sausage rolls on the prepared baking sheet, leaving some space between each roll.
  22. Brush the tops of the sausage rolls with the remaining egg wash. Using a sharp knife, score the tops of the sausage rolls a few times.
  23. Sprinkle the sausage rolls with sesame seeds, poppy seeds, or nigella seeds, if desired.
  24. Bake in the preheated oven for 20-25 minutes, or until the pastry is golden brown and the sausage filling is cooked through.
  25. Remove the sausage rolls from the oven and let them cool on the baking sheet for a few minutes before transferring them to a wire rack to cool completely. Serve warm or at room temperature.

Notes

  • Keep everything cold! Cold butter is essential for flaky puff pastry.
  • Don’t overmix the dough or the sausage filling. Overmixing can result in tough pastry and sausage.
  • Chill the dough and filling before assembling. This makes them easier to work with.
  • Score the tops of the sausage rolls before baking. This prevents the pastry from bursting.
  • Use good quality sausage meat. The better the sausage, the better the sausage rolls!
  • Experiment with different fillings. Try adding different herbs, spices, or vegetables to the sausage filling.
  • Make ahead of time. You can assemble the sausage rolls ahead of time and store them in the refrigerator until ready to bake. You can also freeze baked sausage rolls for up to 3 months. Reheat them in the oven until warmed through.

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